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Thread: Change the color of the gauge backlighting (gen 2)

Created on: 07/07/19 06:06 PM

Replies: 11

SteveStLaurent


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Joined: 08/02/18

Posts: 73

Change the color of the gauge backlighting (gen 2)
07/07/19 6:06 PM

I did this mod for myself and there was interest in a how to so here you go.

There are a total of 13 surface mount led's that provide the backlighting for the gauges and the LCD display. There are other led's for the warning lights, etc. I need to get this disclaimer out of the way first. This involves desoldering and soldering surface mount led's on an approximately $800 circuit board. I have no idea how it would even work for getting a replacement set of gauges as to the mileage (I believe that's stored in the gauges somewhere). If you fry your circuit board that's on you - I am not suggesting that anyone do this, just that this is how I did it. If you aren't experienced with soldering this is not the place to start. There is a significant risk in doing this. Here's what it looked like before:

and after:

I used these 627.5mcd green leds: https://www.digikey.com/product-detail/en/LT+T67C-T2V1-35-Z/475-2685-1-ND . I bought 25 of them so I had extras to play with and I also got two lower light leds but when I compared them to the stock lights these were the ones I'd go with again - total cost there would have been about $26 for just 1 set of 25.

I've never done surface mount soldering before but I have done LOTS of soldering in tight spaces. I found this surface mount practice kit: https://amazon.com/gp/product/B00Y20JYTM for $8 shipped (if your a prime member) and figured that would be great practice. I ended up using the leds that I had since I had extras and I soldered one of each brightness led. I also soldered a couple of the leds that came in the practice kit and unsoldered them to get that down. Here's that test board (and the pile to the right is all of the stock leds I removed - that's a quarter for scale).

To do this work I used a pretty cheap soldering station (I got mine for $68 off ebay, there's lots of them on there) so that I have very precise temperature control. I also used a tip that came to a very fine point so that I could be very accurate:

to be continued . . . . .


* Last updated by: SteveStLaurent on 7/9/2019 @ 7:56 AM *

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SteveStLaurent


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Joined: 08/02/18

Posts: 73

RE: Change the color of the gauge backlighting (gen 2)
07/07/19 6:49 PM

First thing I had to get my gauges out - pretty easy job. Just removed the windscreen and the gauge cover and there's 3 nuts that hold the gauges on, they're pretty easy to see. There's also a cable going into a rubber boot, I pulled that boot back and unplugged the gauges (making sure from this point on to not turn the bike on until I was done and had the gauges back in).

Then there's a number of bolts that are in the back of the gauges. Just took them all out:

Once that was off (there's a rubber gasket between the halves) I had the back of the circuit board bare:

I pulled all of these screws. One of these was a little longer - I didn't catch it and I couldn't find where it went. If someone does please let me know :) . The gold ribbon cable at the top is for the lcd display. I lifted this lever which released the ribbon cable.

I then placed the back half of the case over the back of the gauges, flipped it over and then had the gauge faces up:

Here's where the led's are under those gauge faces:

To pull the gauge faces so I could get to those led's without doing damage the needles had to come off. I first moved them to their first detent off the stop and then I took very good pictures of where the needles were:


Then I CAREFULLY pried the needles out using some plastic panel levers I have lying around - you can find them at harbor freight. I used those and I put a thick scott shop towel under it so it didn't leave a mark on the face of the gauge. I made sure not to turn the needle at all.

Once the needles were off the faces lifted right off as did the lcd portion up top leaving:

The five leds in a row circled in red are the backlighting for the lcd, on the left is the speedo and I circled the 4 leds there. The same 4 exist over on the tach but notice it's a little tighter there so I didn't want to block the view over there. At this point it was just a matter of desoldering the stock leds and soldering the new ones in - being careful for polarity. Here's the new leds for the lcd backlighting (not nearly as neat as the factory soldering but it'll work):

From there it was just reassembly. Putting the gauge needles back in I was VERY careful to line them up exactly where the pics showed and then I moved them back to the stop. Before assembling the gauges I checked to make sure there were no smudges on the gauge faces (there were) and on the inside of the glass (there wasn't. Got that all cleaned up and then button them up in reverse order of the disassembly. Got everything put back together (I held off on the 3 nuts that hold the gauges on until I was sure it was right - so I plugged the harness in first and then tried it. Everything worked perfect, first time.


* Last updated by: SteveStLaurent on 7/7/2019 @ 6:57 PM *

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JimGnitecki



Location:

Vancouver Island, Canada

Joined: 01/14/19

Posts: 309

RE: Change the color of the gauge backlighting (gen 2)
07/07/19 7:35 PM

Nice work, Steve! And a very nice outcome per your other thread.

Jim G

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Batt5



Location:

Central Valley Calif

Joined: 07/28/15

Posts: 63

RE: Change the color of the gauge backlighting (gen 2)
07/07/19 11:05 PM

.......... WOW .................... Love it...

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Rook


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Joined: 03/28/09

Posts: 18753

RE: Change the color of the gauge backlighting (gen 2)
07/08/19 10:28 AM

Nice job, Steve. Thanks!



'08 MIDNIGHT SAPPHIRE BLUE flies out, full Tsukigi Cannon exhaust, BMC race filter, Muzzy's block off plates, Super Sprox 17t output sprocket, AFM 45t rear sprocket, EK zzz 530 chain, Gilles Tooling axle adjusters, PC5, Romans map, AT-200, Ignition Module, LCD-200, Speedohealer V4, Glow-Shift gauges, Illumiglow 210 mph clock faces, HM PLUS quickshifter, Factory Pro EVO Shift Star, RC's oil pump cover, Moto-D magnetic oil drain plug, MIT billet oil filler cap, Shorai 14A2 Lithium battery, Spiegler SS clutch and brake lines, HyperPro RSC steering damper, LighTech fuel tank cap, Vortex rearsets, lightweight mudflap bracket, FP Racing preload adjusters, Ohlins FGRT807 forks and KA544 shock, Carrazzeria Tri-R wheels, Bridgeport 90° valve stems, CZ 320mm front rotors, Galfer rear wave rotor, Pazzo levers, ProBots Dzus fasteners and many other bolts replaced with aluminum or Ti, Vortex mirror blocks, CRG bar end mirrors, LSL frame sliders, axle sliders, billet bar ends, 2WheelWorkz muffler

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Hub


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Joined: 02/05/09

Posts: 11732

RE: Change the color of the gauge backlighting (gen 2)
07/08/19 2:20 PM



Tormenting the motorcycling community one post at a time

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SteveStLaurent


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Joined: 08/02/18

Posts: 73

RE: Change the color of the gauge backlighting (gen 2)
07/09/19 10:28 AM

Nice work, Steve! And a very nice outcome per your other thread.
Jim G

You mean having my bike stolen and buying a new one?


* Last updated by: SteveStLaurent on 7/9/2019 @ 10:35 AM *

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JimGnitecki



Location:

Vancouver Island, Canada

Joined: 01/14/19

Posts: 309

RE: Change the color of the gauge backlighting (gen 2)
07/09/19 11:37 AM

No I meant your first thread on this before Rook asked for the "how to"! But, yes, you sure made lemonade out of lemons on the theft in Austin!

Jim G

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SteveStLaurent


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Joined: 08/02/18

Posts: 73

RE: Change the color of the gauge backlighting (gen 2)
07/09/19 12:23 PM

Got it

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Rook


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Joined: 03/28/09

Posts: 18753

RE: Change the color of the gauge backlighting (gen 2)
07/09/19 4:05 PM

Hey, yeah!! Didn't know your old bike was pinched on you. Glad you got new one and hope insurance was big help!!



'08 MIDNIGHT SAPPHIRE BLUE flies out, full Tsukigi Cannon exhaust, BMC race filter, Muzzy's block off plates, Super Sprox 17t output sprocket, AFM 45t rear sprocket, EK zzz 530 chain, Gilles Tooling axle adjusters, PC5, Romans map, AT-200, Ignition Module, LCD-200, Speedohealer V4, Glow-Shift gauges, Illumiglow 210 mph clock faces, HM PLUS quickshifter, Factory Pro EVO Shift Star, RC's oil pump cover, Moto-D magnetic oil drain plug, MIT billet oil filler cap, Shorai 14A2 Lithium battery, Spiegler SS clutch and brake lines, HyperPro RSC steering damper, LighTech fuel tank cap, Vortex rearsets, lightweight mudflap bracket, FP Racing preload adjusters, Ohlins FGRT807 forks and KA544 shock, Carrazzeria Tri-R wheels, Bridgeport 90° valve stems, CZ 320mm front rotors, Galfer rear wave rotor, Pazzo levers, ProBots Dzus fasteners and many other bolts replaced with aluminum or Ti, Vortex mirror blocks, CRG bar end mirrors, LSL frame sliders, axle sliders, billet bar ends, 2WheelWorkz muffler

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SteveStLaurent


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Joined: 08/02/18

Posts: 73

RE: Change the color of the gauge backlighting (gen 2)
07/09/19 7:45 PM

Sure did. Bike was 8 months old and loaded with stuff. My total out of pocket ended up being around $400 (plus 8 months of payments but my bike now had 5100 fewer miles on it) and that's including the flight to NC from Texas to pick up the replacement. Then I did everything on the new one that was on that old plus. If they were parked side by side it'd be difficult to tell them apart.

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extrapolator


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Location: N Cent FL

Joined: 08/11/14

Posts: 1578

RE: Change the color of the gauge backlighting (gen 2)
07/10/19 10:25 AM

W O W you're a mad man!



=x+rap01a+0r

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