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Thread: Bike wont start...hepl!

Created on: 08/30/11 06:52 PM

Replies: 12

BearsZX72


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So Cal, Antelope Valley

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Bike wont start...help!
08/30/11 6:52 PM

Okay I need some help here.

Last weekend I installed a 12V power outlet hooked up directly to the battery. I was able to start the bike and ride it to and from work all last week with no problems. I kept an eye on the battery voltage as I was riding it, it was always around 12+ volts. I last rode on Friday, on the way home from work. I parked it and did not ride it over the weekend. I painted the foreman fins.

Monday morning I take the bike out of the garage and go to start it and nothing. So, I placed the battery on a charger Monday morning and went to work. I got some and removed the battery charger leads and let the bike sit. I went out later to start it and nothing again. So, I'm thinking the battery is dead. Today I came home from work, pulled the battery and there was 13.2V on the battery out of the bike after sitting over night and all day. I placed the battery back in the bike and hooked it up, still have 12.6V. Turned the key on and the voltage dropped to less than 5V, I hit the starter switch and nothing, of course. I placed the charger on the battery while it was in the bike and connected it, had over 13V, turned the key on and the voltage dropped down to just a little over 10V. When I did this I saw that the temp gauge was flashing, bottom 3 bars then the top 3 bars. I tried to start the bike but nothing but some kind of cracking noise from behind the battery, towards the rear of the bike behind the battery box. I disconnected the battery charger and turned off the key. I pulled the 30A fuse behind the battery box and it was good. I checked all the fuses under the seat and they are good too.

At this point I don't think it is the battery because its holding a charge. Something is drawing down the voltage when I turn the key on. I have the 12V power outlet disconnected, leads hang out the side of the bike.

Maybe time to see if the "Kawasaki Good Time Protection Plan" works on electrical issues?

Any input would be great!

Thanks guys,
Bears


* Last updated by: BearsZX72 on 8/30/2011 @ 6:57 PM *



2007 ZX14 Black | Moto-Fab FEK w/ LED tag light | Shogun No drill frame sliders | Delrin swing-arm sliders | ZG ST Wind Screen Smoked | Clear Alternatives Euro front and rear turn signals smoked | Integrated tail lamp smoked | Harris tank pad | HT Moto Seat cover | Custom paint detailing | Galfer Braided Brake Lines | Arashi Rotors | Vortec 41T rear 16T front | Plasti Dip stock wheels | Ram Mount GPS | 12V Power | BikeMaster Air Filter | HH brake pads | Battery Tender leads |

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bean07


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Location: South Ozz

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RE: Bike wont start...hepl!
08/30/11 8:32 PM

Bears mate im no expert but it sounds like the battery for some strange reason has got a collapsed cell, do you have another 12v battery to test it out bro ?



2006 CBR1100xx with a few mods + V Star 1300A Cobra swept exhaust,Fi2000 EFI,Big air kit, Rad cover/Guard,Forward controls/pegs,Pillion mini boards,screen,rack,Saddleman seat a few chrome bits.

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COOTER


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South West Florida

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RE: Bike wont start...hepl!
08/30/11 11:28 PM

Battery battery battery Mine did the exact same thing scared me good I thought I had a short swapped the battery and good as new never happened again. P.S. you have a 2008 right?



Team panda (ride safe ride sober)

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Grn14


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Location: Montana

Joined: 02/25/09

Posts: 15511

RE: Bike wont start...hepl!
08/31/11 12:49 AM

12+ volts will not start the bike.Has to be at least(in my case)12.8.You say....12+ volts while riding...nope,it's not charging enough.Should be up around 13.8-14+Something is drawing your current.

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ethin14



Location: Qld Australia

Joined: 03/09/09

Posts: 589

RE: Bike wont start...hepl!
08/31/11 2:14 AM

Dead battery ,BearsZX72 you could always disconnect Red positive battery lead, put a multi meter lead on the positive terminal of the battery then the other multi meter lead on the positive lead of the bike, so the meter is in series, turn the meter switch to amps and see if its pulling any amps. key off just sitting there.

Would bet battery if that is clear

also Turn to volts if it will start with a charge, turn multi meter to DC volts check volts on battery at rest then start should go to 13 maybe 14 volts. this means battery charging circuit OK , can check LCD display as well .

Weird funky stuff on LCD with low volts is to be expected

Cheers


* Last updated by: ethin14 on 8/31/2011 @ 2:16 AM *

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Grn14


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Location: Montana

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RE: Bike wont start...hepl!
08/31/11 2:17 AM


* Last updated by: blue07 on 8/31/2011 @ 2:18 AM *

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BearsZX72


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So Cal, Antelope Valley

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Posts: 291

RE: Bike wont start...hepl!
08/31/11 7:47 AM

Cooter wrote:

P.S. you have a 2008 right?

Nope, an 2007. I bought new in the summer of 2008.

bean07 and ethin14,

Thanks for the trouble shooting tips. I'll try those this evening and most likely, I'll be buying a new battery tonight.

ethin14 and blue07,

so the meter is in series
that is one thing that I didn't do. Did the rest of the trouble shooting with my meter and all points to the battery...

Once again, thanks guys!



2007 ZX14 Black | Moto-Fab FEK w/ LED tag light | Shogun No drill frame sliders | Delrin swing-arm sliders | ZG ST Wind Screen Smoked | Clear Alternatives Euro front and rear turn signals smoked | Integrated tail lamp smoked | Harris tank pad | HT Moto Seat cover | Custom paint detailing | Galfer Braided Brake Lines | Arashi Rotors | Vortec 41T rear 16T front | Plasti Dip stock wheels | Ram Mount GPS | 12V Power | BikeMaster Air Filter | HH brake pads | Battery Tender leads |

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Hub


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Joined: 02/05/09

Posts: 13718

RE: Bike wont start...hepl!
08/31/11 10:05 AM

Weird. What is that crack all about? You get the feeling the way you're describe this, that crack is like the sound of a welding arc. Because you know if you touched the leads [of the batt] without any resistor like a light bulb, that screwdriver say, will have a bite out of the shaft like literally melted that metal along with the post lead.

You could tell right away if that was having a direct ground by pulling the ground off if that is where the current is going so fast [being depleted by the battery]. But you still have a battery up to 12v, right? Not like you put current to it key on or key off. It is either a stuck relay that should pop a fuse or a relay with not enough push to close, the battery is weak and cannot answer the call.

CAN is slow but still holds data. Here is a sitter for about a week? I have a shot at 12.4v, so I gained a 10th by running approx a 70 mile loop. As I took off after the starter was released, I noted the volts shoot down to 11.9v as that took a draw down on the battery. Nice CAN work, no?

Here is a clue. Say I am bike tag 09/08. That means I am in the crate or am on the line being stamped that day for complete assembly, battery included. Strapped on a crate leg is a box of acid along with manual, mirrors, etc. Let us now do the math as to how old that battery is and now put it into service; 07/11. There is more...




I gave a call to Yuasa techline. We have a great conversation. I learned some things. It was suggested that as they experiment with batteries at the plant, he told me to cycle the battery down 3 tunes, then charge it up 3 times. I'm doing that now. It is really taking too long to come back just on the one shutdown. See, we tried to walk how I charged the battery so I am not the problem being the wet-boy. It seems to his discussion, I did not lose that round against the dealer claiming it was my charging the battery that they wipe their hands of it. HA! ASS if I lost that round I can't wait to nail their ass is. Customer is always right... OK, some of the time, not most, not all in this situation/saturation.

I said, 'What is the shelf life of a battery if I am looking at a buildate of 09/08 and the bike is sold as an '09.' I then kept trying to walk out that [dry] battery as sitting too long. Oh no. Wet it and now begin the aging process he said [paraphrasing]. So it is not the dry sitting I can add decomposition being dry? No, was the answer. OK, so I charged it wrong, not by the book/vid? Nope, you did fine. Knowing I cleared my side to the evidence, I can back it up via techline. It shows me [my way was OK]; as I told him how I charged my batteries with my background, and experimenting a charge this way. It prove to me that I did not follow Yuasa video procedure; we have a well charged H-D battery in my care with batt out of bike for a year and a half and counting.

He then said and I'll paragraph it, 'Watt is your charging setup?' I then proceeded to explain a charger that runs up to 3amp max. He then said, 'Oh, that's not a problem. Not even a 10amp spike would hurt it, but dummies [I'm converting his conversation now remember], would keep it on too long, buckle the plates it gets too hot and all that.' [Squids = Figures].

WATT? I heard that!; and with that evidence where I charge my own batteries and how old is that original still looking good @ 12.4/12.5v and aging away. I see 14.2/14.4v at the dash. Look at that recovery @ the CAN saved 11.9v on the dash. I am not liking the look but look how little I ride it. Look how it was prepped in the beginning. I'm sitting on 4 years and I think BnB has the record for a 14's battery life, I may be wrong.

Anyway, I am trying to figure out how that battery is someway, somehow not up to snuff like I can get a battery up and running out of the package, or I think I'm doing the right thing and as we speak. I am staying within bounds of the charging follow-thru [I love it!]. I said, 'I'm trying to walk how that battery is not coming up and being a sitter in that crazy environment, yeah, like in the front window with the hot sun in the summer seasons cooking that bike. Oh, turn the air on and now it is in a new environmental change at how many years sitting?'

How about that battery lost it's seal, because that vapor has peppered that area, I said. I touch that battery area or the outer areas with my bare hands, I can fell that acid eat me I touch the wire harness, the kick over sensor [that is part of the hold down strap for the battery tray. I'm being pelted with that acid I said. Could that seal have popped? I didn't hear a good crack of air like a fresh sealed one.'

He then thought about sulfation hitting the plates with that seal collapsing or something? See, I'm adding those years, the age, the seal, the wet showroom with the A/C on, they leave for the night anshit. It is all about that initial charging process I stressed. We sort of concluded it is a warranty claim. Not Yuasa's fault that bike sat for years. Not my fault I fluffed the charging out the box? Nope, not according to Yuasa. Plus, it makes sense with the 10amps thrown at it, won't hurt. Not the dealer's fault this piece of shit pops all day long [out the throttle body] and is dangerous to ride if setup by the book. It's one of the reasons it sat on the floor and ape fire sold them out the door.

Now, we are back to the percentage loss times days without a charge. 1% is lost is your gauge. If 15 days go by, that says 15% down. If 2 months go by, 60% down. That is way too long to think that battery will come back. And if you do that shutdown load test/charge it back up kind of ain't gonna work if that sulfation kicks in on the plate. All it takes is one plate (2v x's 6 plates) to drop out of the loop and you have 10v on the dash, right?

And now????? YOu install a slow charger after a month sitting? And the age of the battery starts as it is wetted down, or say the seal has lost integrity, you got problems, fella. That battery may say 12v plus. But once the load test [starter motor] sends that volt read back down to 5v?


* Last updated by: Hub on 8/31/2011 @ 10:21 AM *



Tormenting the motorcycling community one post at a time

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Hub


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Joined: 02/05/09

Posts: 13718

RE: Bike wont start...hepl!
08/31/11 10:09 AM

Are we again modifying the bike before this battery drop happened? Are we hearing a relay lock on and load that amp down to zip or ground without a fuse pop? I don't know? Sounds like something should pop or smoke.

Even with key on, you yank that ground off the battery, it should blue arc and melt the lead, eat that ground hoop. It does not need the bike to run. Key on is the key, no?

No arc? Just an orange spike? = Battery! Where you going with a direct ground/key-on/and yank/show me!



Tormenting the motorcycling community one post at a time

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BearsZX72


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Location:

So Cal, Antelope Valley

Joined: 08/26/10

Posts: 291

RE: Bike wont start...hepl!
08/31/11 1:14 PM

Hub, the "crack" was not a welding arc type sound but more of a relay chattering crack, know what I mean? And thanks for the nice long reply. After I have read yours and others post, I truly feel that it is just the battery and me installing the 12V power outlet was just a weird coincidence, I hope. I will up date all after I pick up and install the new battery.

Once again thanks to all for the replies and words of advice! You guys are great!



2007 ZX14 Black | Moto-Fab FEK w/ LED tag light | Shogun No drill frame sliders | Delrin swing-arm sliders | ZG ST Wind Screen Smoked | Clear Alternatives Euro front and rear turn signals smoked | Integrated tail lamp smoked | Harris tank pad | HT Moto Seat cover | Custom paint detailing | Galfer Braided Brake Lines | Arashi Rotors | Vortec 41T rear 16T front | Plasti Dip stock wheels | Ram Mount GPS | 12V Power | BikeMaster Air Filter | HH brake pads | Battery Tender leads |

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harleyzx1400


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Cape Town, South Africa

Joined: 04/08/09

Posts: 253

RE: Bike wont start...hepl!
09/01/11 3:28 AM

The relay will chatter if your battery voltage drops too much. Check the earth connection, or replace the battery. If the voltage drops like that, only the connection to the frame or the battery can be the problem. Cheers.



07 ZX 1400, full Arata system, BMC filter, Power Commander,

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Maddevill


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Location: Hayward, CA

Joined: 04/23/11

Posts: 2656

RE: Bike wont start...hepl!
09/01/11 10:30 AM

The battery can read a static 12v , dropping like yours does indicates it has one or more bad cells. The sound you hear is the starter relay trying to work with insufficient voltage.

Mad



Owner of KNGKAW.

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BearsZX72


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Location:

So Cal, Antelope Valley

Joined: 08/26/10

Posts: 291

RE: Bike wont start...hepl!
09/07/11 10:02 AM

Thanks for all the replies! I went to Cycle Gear and bought a new battery with a lifetime warranty. Installed it and it fired up just fine. I guess I worried for nothing, I just didn't want anything to be wrong with my baby!



2007 ZX14 Black | Moto-Fab FEK w/ LED tag light | Shogun No drill frame sliders | Delrin swing-arm sliders | ZG ST Wind Screen Smoked | Clear Alternatives Euro front and rear turn signals smoked | Integrated tail lamp smoked | Harris tank pad | HT Moto Seat cover | Custom paint detailing | Galfer Braided Brake Lines | Arashi Rotors | Vortec 41T rear 16T front | Plasti Dip stock wheels | Ram Mount GPS | 12V Power | BikeMaster Air Filter | HH brake pads | Battery Tender leads |

Link | Top | Bottom


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