That's called a butcher with squid written all over it. Don't even go there. As soon as he said snip with those two fingers, peeling back the wire harness sheathing I laughed and stopped watching it. This is way too easy and no OE intrusion being that deep in the toggle chase.
Shoot the angle box. It's either 2 or 3 wires out. Red/Black we already know that side, right?
Here is more my approach as to the wring up of the lows/box. This harness goes from battery jack to the front of the bike. That says it's long enough to run the angle-box up front or under the seat. Your angle-box hooks up to this. Then wires out from the a-box. I run the bare spades and cut the plastic cover off... that type. That means it's the hole type for any crush tool. Bare spades with the arms wrapping over the wire with a special crimp tool, no. I prefer solder when making a harness, etc. I move the shrink right up to its neck so no short, no need to goop over the bare spade... but if you go shrink-less?
https://m.media-amazon.com/images/I/71vlitDtOFL._AC_SL1000_.jpg
Shrink wise, you'll at least have to have the diameter fit snug over the widest part of the spade. Those come in different colors and sizes so one of those little variety trays goes on the list.
Next on the list will be the same small selection box that has the plastic covered spades and eyelets in another tray type variety to work from. Find both on 'Harbor Freight' and see if they ship there?
Zips kind of work where you zip the box with a few, then lace a zip thru the two zips you put around the box and zip the a-box to the large harness off the headlights. The long jumper harness is going to lace thru the fairing covers and up out of the neck, between the fork; for a suggestion. You either bought a shorter length jumper or the one size you just roll it up to length.
We are up to the point where I'm going to roll up the length to size and keep the heads on both ends. My second 'sacrificial' plug end(s) is to be soldered up to the a-box for a quick [service] disconnect. I solder that to the a-box's red and black. I now can leave my jumper harness on, disconnect my a-box that is zipped onto the headlight wire harness, glued/velcor'd to the nose, etc.
The think is; we start adding aftermarket. So I now disconnect my a-box and plug in my cig lighter for the phone battery/etc., by using the other sacrificial head end, and wired that up to the cig lighter, cough, glued somewhere conveniently placed. My cig harness is short, I extend my main jumper out to reach.
If you followed the build from battery to neck, to box/cig connect, I'm going to stop here and have Dave wire up the other side out of the a-box. Meanwhile, I am going to add another tool, and this will be; you either make one, or buy the many different spade depressor tools on a chain. By studying the bare spade's locking tang, we are now looking at the 3 prong headlight socket on the bike.
https://i5.walmartimages.com/asr/e043a3c6-c147-470f-a774-afdea32ccf83.58025be5222a79d1fcaae8e0f2b3f45c.jpeg
With said test light in hand, alligator clipped to a good ground on the bike... where we tap the start button to turn the headlights on and see if the light stays on without it running? Try that loophole. Start it and use the kill and see if the h/l stays on? Take the tester's point of the tool to the back of the spades inside the headlight connector. That lit up and we then toggled to high beam and the low beam went out... we found both low beam wires this way or, I see the color/code of the low's wire and matched the same wire on the other headlight connector. That, or the low stays on as well.
https://cdn11.bigcommerce.com/s-djx4jold1q/images/stencil/1280x1280/products/1140/2160/VTS-015-2__13210__42368.1600707996.jpg?c=3
PITA, but I might have to pull the nose off, if not the windshield and attack those two [low beam] wires this way. With my same color wire spool, my shrink color selection, I'm going to match my low beam color and shrink it on the end of both wire ends. Because, say I buy a spool of black ga. wire and keep the cost down buying spools of colors. I code by shrink color over shrink color. Just a little ring size next to each other. Black w/yellow tracer is [factory] ground. So you know if you prong one spade and it's not lighting the test light, you switch to high beam and the test light comes on, then it's obviously the other wire is low beam.
This is now my other toggle turning off the low beams. I'm going to make my jumper low beam harness by attaching both female spades to enter the headlight connectors; the OE low beam wires you depressed the tangs out of. That says my homemade harness is a two headed harness going into the low beam connectors, the other end of the harness is going to be a Y junction.
There, you have one long wire [measured] and you fold it in half. When you find the middle, remove the plastic over the wire so you expose enough to twist the end so it fits into the end of the spade's hole. You're going to make two of these harnesses. So the first Y harness; hooks back into both low connector ends. The single wire end goes to the one side of the switch. The other Y harness; hooks into both OE low wire spade to spades and that single wire runs to the other side of the switch. You now can toggle off/on the lows.
I'm using the two prong toggle style on/off only, but the 3-way you are using is more just finding the on/off prongs and you're in for the low switching side. Angle side, how many wires out of the box? Dave is going to need to know if it 2 or 3 wires out of the a-box.
If it's 2 wires out... toggling up should be a piece of cake.
* Last updated by: Hub on 9/2/2021 @ 11:43 AM *
Tormenting the motorcycling community one post at a time