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Thread: spring loaded charger ceiling mount

Created on: 11/01/14 08:57 AM

Replies: 3

VicThing


VicThing's Gravatar

Joined: 07/17/14

Posts: 2361

spring loaded charger ceiling mount
11/01/14 8:57 AM

I built this for my motorcycles charging system. I wanted ceiling mounting instead of electrical cables running horizontally or on the floor. The charger sits about 7', but the pull spring allows me to pull it down to change the charge settings or put the wires up. The height is adjustable by moving the spring. Right now I just have a plastic wingnut on the pull string. I thought it would be easier to find knobs than apparently is. I'm going to make a make a knob using some 1/2" dowel rod I have or buy a plastic ball and drill holes through it. I also am going to add a hook to hang the looped charging cord.

Materials
stock
36"x1-1/2"x1/8" slotted angle bracket zinc plate ~$11
36"x1-1/2"x1/8" aluminum flat bar $9
hardware
3/8"x1.5" hex head bolt (qty 2) $.50
3/8" hex nut (qty 2) $.40
5/16" cut washers (qty 5) $.75 (~.75"-1" OD, 5/16" fit close but better than 3/8" washers)
#14x2" wood screws (qty 2) ~$1.2
Spring
5/8"x6.5"x.054 8.6 lbs. ~$2.50 (I bought a pack of 4 (2 sizes) for $7)

total: ~$25 (add~$15 if needing the supplies in mounting the charger section)

Tools
safety gear (goggles, maybe gloves)
drill & bits
punch
9/16" wrenches, sockets or equivalent
misc screwdrivers
cut pliers or equivalent (for zip ties & velcro)

mounting the charger
I have a CTEK 3300. I had a small eye bolt (3/16" x 2 40lb) that I used in conjunction with velcro. I used sticky velcro on the bar and back of charger, then two sided velcro to wrap around the charger for added security. But the eye bolt goes through one of the charger's mounting holes in case the velcro would fail somehow. Depending on your specific charger, your mount methods will probably change. Sticky velcro can be bought reasonably at most stores, HF has rolls of double sided velcro and zip ties. If you need all this, add about $15-20 onto the materials cost (although you won't use all of it by far...probably about $1 worth). Note I did have to enlarge the charger's mounting hole for this particular eye bolt. It's not even noticeable if I had a warranty claim on the charger.

I just kind of eyeballed then measured where I drilled my holes. If you're interested in my exact measurements, I can get them for you but I didn't write them down.

Safety Precautions
Injury - Always wear safety gear (just like our fav sport), cutting and drilling risks, falling,
Mounting - Make sure you locate ceiling studs to mount this system to or provide an ample support in some other way. If this thing fell down onto someone or your bike, it'd definitely do some damage.
Electrical wire routing - route wiring to prevent chaffing, cutting, or damage to any electrical cords or cables


initial fitting

front view

note the charger is mounted allowing access to what I assume is a reset button (overload/overheat protection)

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alg8er


alg8er's Gravatar

Joined: 02/10/09

Posts: 1217

RE: spring loaded charger ceiling mount
11/01/14 11:49 PM

I was thinking of using one of these for the same kinda idea.



Before your criticize someone, walk a mile in their shoes. That way, when you do criticize them, you're a mile away and have their shoes.

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VicThing


VicThing's Gravatar

Joined: 07/17/14

Posts: 2361

RE: spring loaded charger ceiling mount
11/02/14 4:57 AM

There's a lot of ways to solve this problem. You could probably just get by with using a heavy duty extension cord and a hook on the ceiling. I like to design and build things so my solution was partly based on that. I intended for it to be expandable, by using a similar arm on the other side if the need arises.

Originally I just wanted something that would wind up the charging cord mounted to an angle bracket. The charger would've been mounted to the angle bracket too. I thought self-winding spoolers would be pretty easy to find, but apparently the aren't. Then I got to thinking it would be nice to manage it and access the charger.

If you do something post some pics.

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groomlake


groomlake's Gravatar

Location: South Florida

Joined: 09/27/14

Posts: 50

RE: spring loaded charger ceiling mount
11/02/14 7:24 AM

Impressive!!! Got me thinking about the tender system.

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