As per gen2 shop manual (2016 and up), 'remove body', hook up sync hoses, install body. 2nd gen book also states not to move the throttle plates. It first says to bring the air screws to spec. Spec is 275mmHg +/- 10mmHg. So say 1-2 bank has cylinder 2 at 270mmHg. You look at the plus/minus and it shows it's within spec. The other shows 275mm and that too is in spec. Do you move the screws? No. All that just to get at the inner sync nipples.
Gen1 manual (2006 to 2015) 293mmHg +/- 10mmHg. The manual says to sync the blades first. That means if 1 is low and 3 is high, move the center blade screw so both hi/low are equal-blade wise. That also means the mmHg has to be within 10+/- of the 293 with all 4 vac number positions. You just used the higher vac of the both banks to sync the blades.
Air screw wise, both books say; carbon build is going to close down the hole if not clog it and no matter the air screw move, no joy = Remove body and clean body holes, change out needles (wink-wink lawyer speak says). No factory is going to say to reuse [the same] old parts, especially when the o-ring cracks and/or shrinks, the needle's taper is chemically etched for so many years of condensation at the needle's finish. Book covering their ass is all that is saying. So this is one of the variables the sync is not within spec adj wise.
My hubberstanding looks at thishit and says there are 2 more variables you can look at sync wise. So my off the wall way of looking at this is to close the air screws, the air pulse says; for every action the reaction is springing off the foot blade shaft is the screw needle's end and acts the hammer head is the other shaft. There goes a divot in the foot, and the blades are now off from each other, correct?
So by closing the air screws, I can choose any cylinder on the one bank of the body and choose the other side that is the easiest to get at nipple wise. I'm now going to see where my blades are and adjust from there. All I did was move the center screw so both shafts show blade-bank-equalization. A blip of the throttle shows equal footing (pun popup).
I have to step out of the box looking at those sync levels. I hook up the other two sync hoses. I'm watching the air screw openings for all cylinders. I moved the screws out to said turns, match 1 to 2 because that's one shaft with two machined blades you can't adjust. Sync the air screw of 3 to 4 and those are linked to the other blades you can't adjust. Do I move the center screw and now plug up my remote hose lines to 2-3, start the bike and sync the center screw to those air screw pulses? The fuck no. Can I take a ride and find out if a blade match is not as smooth as an air screw to blade match?
Only your assfactor knows for sure.
Hey, I didn't write the abstract in those gen books, but sucking only sucks one way. That's 4 ways to sync FI:
1. Gen 1 says to find the the higher mmHg and adjust the blades so they more or less match, forget the lower numbers, they are still within spec.
2. Gen 2 says to not adjust the blades, but see that the air screws are within spec of that number's mmHg+/- base spec number.
3. Hub has it as a 2-step procedure with the air screws closed and the blades adjusted first. Then open the air screws to factory/optional openings and sync each bank to themselves.
4. Hub then sets the 4th dimension; is to sync the blades to the air screws?
Confused or does the abstract make perfect sense 4 ways? Sucks don't it. (pun popup)
Tormenting the motorcycling community one post at a time