Rook, that is incredibly good! And your documenting it, with actual weights by part or assembly is VERY helpful, as it avoids the obvious exaggerations by some other ZX-14 owners looking for fraudulent fame.
For example, one claims that changing to a lighter seat took off "at least 10 lb", but I weighed my actual OEM seat on a digital postal scale accurate to some fraction of an ounce, and found that, including the cowl that covers the passenger portion, the whole thing weighs only 8.06 lb! So, I guess that owner found a seat filled with Helium! :)
I keep detailed weight reduction records on all my recent motorcycles, so that I can exchange info with other owners, so everyone benefits. I managed to get 44.5 lb off my 2017 Yamaha R3, which brought it to 299.8 lb before gas. (The OEM weight before fuel was 344.3 lb). Chuck Graves also equipped me with a prototype exhaust-intake-ECU tune lit that got me to 47 rwhp, and a 299.8 lb bike with 47 rwhp is pretty lively compared to stock, not only in acceleration, but in handling. I really value nimbleness in a motorcycle.
I have been googling "ZX-14R weight reduction" and the best individual effort i found was 81 lb, but that owner placed very few practical or cost limits on the project, and so included, as examples, a very lightweight but loud and costly exhaust, and a set of costly BST wheels with ceramic bearings.
My wife was very generous with letting me go wild on the Yamaha R3, including even a set of BST wheels, but on the ZX-14R, I just want to get the bike down to approximately the 500 to 520 lb range before fuel, so that:
- the bike will handle easier and quicker
- the bike will pick up a bit more linear acceleration (although even a stock ZX-14R produces more acceleration than the rear wheel can transmit successfully in 1st gear)
- the bike will be easier to move around at slow speeds and when walking it in the underground parking and especially in the car wash area (slippery floor!).
So far, here are the things I have done or ordered:
- Removed toolkit (1.32 lb), because I don't need the onboard kit, and the removal cost is $0.
- Graves slip-on carbon fiber mufflers (-23.6 lb), because I have 2 other graves exhausts on other bikes and love the way they remove weight, sound wonderful withOUT being "too loud", look terrific, and are very high build quality, and because I got a great deal on it that made the price per pound reduced very attractive.
- Driven rear 7075 sprocket -1.05 lb only, BUT it also reduces rotational moment of inertia of the rear wheel, and was relatively inexpensive in the esoteric pricing world of weight reduction.
- Firepower Featherweight (Lithium) battery 490-2524 HJTX14AH-FP-Q (2.0 lb versus 10.1 lb for the OEM battery = -8.1 lb) with CCA = 250 versus 200 for OEM< and smaller size (5.3125”L x 3”W x 5.2”H). This is the lightest Lithium battery I could find that still has higher CCA than OEM and weighs the least. And, I already have another Firepower battery on another bike so know they are reliable. I want betetr than OEM CCA in order to ensure fast starting and longer starter motor life.
- Replace rear fender, lic plate light, & lic mount with “Barbaren” one from Amazon.ca (I live in Canada)
OEM weight = 1 lb 13.7 oz = 1.86 lb
Barbaren weight = ?? but has to be pretty light because it is only a license plate holder plus LED light
Total weight saving = will see once i have the Barbaren kit in hand (The Amazon ad did not provide the weight)
- LATER, when need new tires:
Total weight of both OEM tires = 24.0 lb.
Pirelli Diablo Rosso Corsa Rear = 12.85 lb
Pirelli Diablo Rosso Corsa Front = 9.00 lb
Total for Pirelli tire set = 21.85 lb
Total weight saving = 2.15 lb
However . . .
I really wanted a center stand, that would be on the bike "fulltime", so bought the Kawasaki center stand, which added 5.06 lb, and I have not yet weighed the total of parts removed from the bike to mount it. But, it's obviously a big hit in the wrong direction.
I think the alloy side stands are "low cost" in terms of lb removed per dollar spent, BUT I don't know if I trust the unregulated and unreputed Chinese manufacturers of those side stands to make a stand that won't let breqk at some point and cause $$$$ of damage to the bike, so I have not yet convinced myself to buy one, even though there's probably a half pound saving there over the 1.16 lb oEM stand. Also, some of the sidestands do'nt allow retention of the side stand ignition cutoff safety feature, and I absolutely want that feature, and the ads don't say if the products offered support it or not (You find out when you do the install I guess :( ).
I am wondering if a Catalyst seat, which appears to have no seat padding at all, could be painted Kawasaki Black and equipped with a custom driver-only seat, and still come in lat less than the 8.06 lb of the OEM driver plus passenger seat and cowl assembly. What do you think?
So, I am at 36.20 lb actually or potentially removed so far, plus whatever the rear fender elimination will yield as a net reduction, and maybe 0.5 lb if I can allay my fears about the alloy side stand, but I ADDED something less than 5 lb with the center stand. So I'm currently at say 31.X lb reduction.
I don't want to get lighter front brake rotors because those Brembo rotors are REALLY GOOD brake rotors.
I could probably get a lighter rear brake rotor, and pick up as much as a 1 lb reduction (I got 0.9 lb off the little Yamaha R3 rear rotor).
I can't see any weight reduction potential with rearsets, as the OEM peg / gearshift / brake pedal assemblies look pretty light already.
Carbon fiber clip-on tubes MIGHT be possible, but I have tio take a much closer look at the OEM "clip-ons" to know how feasible that idea is.
The OEM signals are already lightweight and also basically "built into" the bodywork anyway.
BST carbon fiber wheels would save "only" a net total of 10.9 lb at most on the ZX-14R, and their cost, in Canadian dollars, is just too high for me.
So, looking for some more ideas, but I'm not into replacing steel brackets with alloy, etc. I have only very basic workshop access (I live in a condo ).
Jim G